To ensure the right quality products, an AQL chart has to follow during inspection of apparel which varies from product to product, process to. BS is a random sample inspection method based on mathematical theory of probability. ‘AQL’ stands for ‘Acceptance Quality Limit’, and is defined as the “quality As you can see in the chart below, if you follow the AQL tables, the number of .. if there is more than one defect on a garment, how is this counted.

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Almost every factory recommends Suppliers use a tighter AQL in executing their internal audit. Do not only record the problem.

Sample Size Code Letter. A good garkents control program requires a competent quality control manager or quality control supervisor.

That system assigns penalty points to each defect, depending on the length of the defect. This is a Ten-Point Systemwhich was developed in the ‘s. Results from uneven wetting out on sanforize; usually caused by defective spray heads.

AQL Chart for QA/QC, Inspection

You do not want the workers to be in the habit garmenst knowing when and how you will conduct inspection. Supplier Assessment and Supply Chain Monitoring. Acceptable quality level AQL. An indicator of the quality level achieved by a manufacturer. The effectiveness and efficiency of a quality audit largely depend upon proper audit execution. Foods Quality – Safety – Compliance.


Quality Assurance is similar to quality control. The number in this column denotes that if the inspector finds up to that much defective pieces the shipment will be accepted by buyer. Allow no minus tolerance for the splices.

Critical on stripes or patterns and not as critical on solid color fabrics.

FULL AQL (Acceptable Quality Level) INSPECTION (LEVEL 2.5)

If you get 2 or more than 2 defective garments this shipment will be failed rejected. It means that how many pieces will be picked up for inspection from the total offered pieces Batch. In order to manufacturer high quality garments, companies involved in manufacturing need to maintain some sort of quality assurance or quality control plan and procedures. Usually caused by finishing. The defect classification works as follows.

In this system, you should inspect at least 10 percent of the total rolls in the shipment. Also, note that only “major” defects are charged.

Bad press-offs usually start a new roll of fabric. He has authored 5 books in garment manufacturing technology field. As opposed to simply doing audits after the completion of production.

However, a few buyers also use double sampling procedure. Final Random and In-line Inspection.

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What Does 2.5 AQL Mean in Inspection?

Results from knitting machine continuing gaements run with missing end. Any defective work discovered by the inspector should be immediately corrected. Notify me of new posts by email.


Laboratory Testing on Food. Notify me of new posts chaet email. For first shipment pieces lot size: This results in various colors of the design not being printed in the proper barments. Shipment acceptance and rejection criteria In this chart, shipment acceptance and rejection criteria are shown for level-I sampling aal different AQL level for the specific lot garmenrs.

Dye Streak in Printing: Noor Ahmed Raaz B. Newer Post Older Post Home. But this is not possible, as the acceptance decision is made only on the basis of small sample drawn from the lot and it carries a risk of making a wrong judgment. This chart is a tool provided to help determine the sample lot. Most machines have a stopping device to stop the machine when a needle breaks. Assurance an AQL 4. He has authored 5 books in garment manufacturing technology field.

If you could not guess from the name, “in-process quality control” is actually quality control steps that take place thought the process of fabric production or garment production. Let’s look at the AQL chart shown below. For easy access to the AQL 2.